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Features of medium-frequency induction heating furnace complete sets of equipment
Since medium frequency induction heating is based on electromagnetic induction, the heat is generated within the workpiece itself, resulting in fast heating and minimal oxidation.
Features of Medium Frequency Induction Heating Furnace Sets
1. Fast heating speed, high production efficiency, less oxidation and decarburization, material and cost savings, extended mold life
Because the principle of medium-frequency induction heating is electromagnetic induction, the heat is generated within the workpiece itself, and the heating and temperature rise speed is fast, so the oxidation is minimal. The oxidation loss of medium-frequency heated forgings is only 0.5%, while the oxidation loss of gas-fired furnaces is 2%, and coal-fired furnaces reach 3%. Medium-frequency heating technology saves materials, saving at least 20-50 kilograms of steel raw materials per ton of forgings compared to coal-fired furnaces. Energy-saving technology: Medium-frequency heating saves 31.5%-54.3% energy compared to heavy oil heating, and 5%-40% compared to gas heating. Good heating quality, can reduce the defect rate by 1.5%, increase productivity by 10%-30%, and extend the mold life by 10%-15%
2. Good working environment, no pollution, low energy consumption
Compared with coal furnaces, when using medium-frequency induction heating furnaces for forging production, no pollution is generated. Compared with ordinary flame furnaces, the thermal efficiency of the furnace is high. Induction heating is an energy-saving heating method in electric heating furnaces. The power consumption of heating one ton of forgings from room temperature to 1100℃ is less than 360℃
3. Uniform heating, high temperature control accuracy, and automated production can be realized
Induction heating easily achieves the requirements of uniform heating and small core-surface temperature difference. The application of a temperature control system can achieve precise control of the temperature, improving product quality and qualification rate. The long bar material is directly heated and then fed, requiring less feeding force. Feeding equipment can be equipped separately, or the feeding mechanism can be set on the forging main unit, shortening the transportation distance between the three processes of heating, feeding, and forging, truly achieving "strike while the iron is hot." It is matched with a forging main unit with high automation and efficiency to achieve automation of the forging production line, giving full play to the production capacity of the forging main unit
4. Easy replacement of induction coil furnace body
Medium-frequency induction heating equipment mainly consists of a medium-frequency power supply and a heating furnace body, which is a split structure. Based on years of practical experience, each furnace body is designed with water, electricity, and quick-change connectors, making the furnace body replacement simple, fast, and convenient, and shortening the furnace body replacement time.
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Xi'an Aobang Technology Co., Ltd. is one of the earliest large-scale manufacturers of medium-frequency furnaces in China. Main products include medium-frequency furnaces, melting furnaces, medium-frequency electric furnaces, medium-frequency melting furnaces, etc., induction heating equipment. Mainly used in casting melting, and heat treatment before forging, sintering, and bending forming, and quenching of mechanical parts, etc., in the induction heating field. Secondly, it is used for melting or heating of steel, copper, aluminum, zinc, tin, gold, and silver.
New energy-saving medium-frequency furnace and medium-frequency electric furnace products have the advantages of fast melting, small footprint, easy temperature control, small pollution, and environmental protection. 13891865812 Mr. Luo More information, please visit: http://www.aobangkeji.com
Medium frequency induction furnace - Xi'an Aobang Technology Co., Ltd.
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